Managing the health and performance of your instrument and valve assets can determine your success. Scallon Controls can help leverage your productivity and profitability by handling your instrument and control valve maintenance and repair.
Backed by the extensive Emerson network of service centers in North America, we offer trusted expertise for reliability-centered control valve maintenance where and when you need it. Our tailored reliability programs maximize your plant’s capacity, and minimize your risk of downtime. Wherever you are in your plant’s life cycle – start-up and maintenance, turnarounds and outages, or life cycle management – Scallon Controls will help you realize the true potential of your instruments and valves.
Maintenance, upgrades, or certified repair of your valves? Whatever your requirements, we have the capabilities to restore your malfunctioning valves to original specifications. Highly skilled Fisher Certified Technicians provide effective maintenance, helping increase valve reliability, efficiency, and process availability through flexible, local service. Our technicians’ rigorous hands-on training in the service centers and real-world experience in the field provide us the knowledge we need to make your devices perform
Start-up and Maintenance
Scallon Controls’ technicians understand the complexities of starting up a new process and designing for future reliability. Engaging our commissioning and start-up services to launch your critical plant assets ensures that the newly installed equipment and systems meet the design intent and operate efficiently as an integrated system. This helps your new equipment reach peak performance quickly and easily.
When it comes to ongoing maintenance, you know problems at your plant don’t always occur on a 9-5 schedule. That’s why Scallon Controls is your round-the-clock troubleshooting and repair partner. Just call the Scallon Solutions Line at 409-842-5950 and we’ll connect you with certified technicians who employ only the most advanced proprietary diagnostic tools and solutions in the industry.
We’ll also offer proactive guidance about product and application improvements, focusing on control valves, instrumentation, controllers, DVC’s, LevelTrols, DLC’s, and automated on/off technology.
Turnarounds and Outages
When it’s turnaround time, Scallon connects you with factory-trained technicians, valuable insight, and the experience you need to optimize your assets. Our onsite managers can help you execute your turnaround, keeping it on schedule and within budget, while the Mobile Service Fleet keep the job onsite and on-track. And between turnarounds, we offer scheduled valve and instrumentation maintenance, keeping your processes running at peak efficiency.
Using Emerson’s proven turnaround process, we can ensure the efficient turnaround of your electrical systems, process instrumentation and control valves. Starting with pre-outage planning, we will conduct preliminary diagnostic testing to evaluate your equipment’s condition prior to the turnaround, determining the most cost-effective and manageable way to ensure your asset’s overall performance, safety and reliability. Our asset management experience and access to factory trained and certified technicians will help you leverage your maintenance dollars and get the most out of your plant.
Life Cycle Management Services
Scallon Controls' project management expertise serves your most critical plant assets, including electrical systems, process equipment, as well as instruments and valves. We are committed to total life cycle support, and will offer solutions based on our knowledge of your system, service history and process requirements.
Designed specifically for plants that are past their start-up phase, our Life Cycle Management Services focus on optimizing your existing plant performance. We’ll recommend enhancements that reduce or eliminate downtime, and examine your plant’s life cycle to ensure a successful future.
As you prepare for plant life cycle extension, turn to Scallon for solutions on:
Mobile Service Fleet
When you have an upcoming turnaround, proactive planning is vital. With Emerson's innovative vehicle fleet, knowing ahead of time what tools, parts and materials your turnaround requires is a reality. We supply the trained technicians you need, around the clock, to provide valve and instrument calibration and repair.
With access to more than 100 trailers, trucks, and vans, we can deliver the technicians, tools, and equipment required to make your turnaround efficient. We determine which vehicle most closely fits your turnaround needs, then arrive at your plant in our customizable “workbench on wheels.” This site-based resource keeps your turnaround on-time, on-budget, and worry-free.
In the 30 years I’ve dealt with Scallon I have noticed that all their competitors single them out as the company to beat and companies don’t target second rate outfits. They have a product line better than the rest and a service organization that is exemplary. However I think what sets them apart is their expertise of engineering support from both their engineering and sales group. In my experience I know of no other company that is as professionally organized as them.
We really appreciate your dedication, professionalism, expertise, knowledge, and overall commitment to this ‘emergency’ task. The coordination and cooperation the BH SPR received through this internal intense nature caused a level of confidence that Scallon Controls is definitely a company we want to gain and keep a great working relationship plus has extensive skills that will benefit the SPR as a whole.
Scallon did an outstanding job. During the flood recovery process, 450+ DVC positioners were installed and calibrated. I cannot put a dollar value on the benefits realized but this refinery now has 450+ loops with improved uptime, controllers better able to run in highest mode, minimization of operator moves/hr. and control valves taken off of bypass.